Latest Products http://www.metallizing-equipment.co.in Latest Products Fri, 28 Feb 2020 04:11:13 +0530 en-us http://www.metallizing-equipment.co.in Auxiliary Equipments http://www.metallizing-equipment.co.in/auxiliary-equipments.htm http://www.metallizing-equipment.co.in/auxiliary-equipments.htm Tue, 21 May 2019 00:00:00 +0530 Blasting Machine http://www.metallizing-equipment.co.in/blasting-machine.htm http://www.metallizing-equipment.co.in/blasting-machine.htm Tue, 21 May 2019 00:00:00 +0530 Coating Equipment http://www.metallizing-equipment.co.in/coating-equipment.htm http://www.metallizing-equipment.co.in/coating-equipment.htm Tue, 21 May 2019 00:00:00 +0530 Flame Spray Gun http://www.metallizing-equipment.co.in/flame-spray-gun.htm http://www.metallizing-equipment.co.in/flame-spray-gun.htm Coating Equipment Tue, 21 May 2019 00:00:00 +0530 HVOF Spray System http://www.metallizing-equipment.co.in/hvof-spray-system.htm http://www.metallizing-equipment.co.in/hvof-spray-system.htm Coating Equipment Tue, 21 May 2019 00:00:00 +0530 Shot Peening Machine http://www.metallizing-equipment.co.in/shot-peening-machine.htm http://www.metallizing-equipment.co.in/shot-peening-machine.htm Tue, 21 May 2019 00:00:00 +0530 Consumables and Spare Parts http://www.metallizing-equipment.co.in/consumables-and-spare-parts.htm http://www.metallizing-equipment.co.in/consumables-and-spare-parts.htm Tue, 21 May 2019 00:00:00 +0530 7th Axis Linear Track http://www.metallizing-equipment.co.in/7th-axis-linear-track.htm http://www.metallizing-equipment.co.in/7th-axis-linear-track.htm Tue, 28 May 2019 00:00:00 +0530 To coat on long jobs mounted on a lathe, robot needs to move for accessibility throughout the whole length. MEC provides a linear track on which one 6-axis robot can be mounted on a motorized trolley which can be moved along the length as per the requirement of job length. The robot gives the command to the 7th axis to move according to the pre-programmed menu. Acoustic Chamber http://www.metallizing-equipment.co.in/acoustic-chamber.htm http://www.metallizing-equipment.co.in/acoustic-chamber.htm Tue, 28 May 2019 00:00:00 +0530 Therefore, it is necessary to bring down noise level to permissible limit, apart from collecting over sprayed dust & fumes acoustic cells are designed for both purposes: for reducing noise level as well as to arrest extra sprayed dust & fumes so as to keep clean condition of operation.   MEC has designed modular series of Acoustic chambers with several options. Dust Collector http://www.metallizing-equipment.co.in/dust-collector.htm http://www.metallizing-equipment.co.in/dust-collector.htm Tue, 28 May 2019 00:00:00 +0530 During coating operation, fumes & dust generates, which has to be removed immediately and to be collected. MEC provides a solution for effective suction & collection of fumes & dust generated in the vicinity of coating zone. Due to negative pressure generated in the dust collector, the suspended particles & fumes sucked from spray booth/acoustic chamber/room get collected in the dust collector and clean air is discharged into the atmosphere thus maintaining clean & healthy atmosphere. MEC design and manufacture following types of dust collection system Horizontal Job Rotator http://www.metallizing-equipment.co.in/horizontal-job-rotator.htm http://www.metallizing-equipment.co.in/horizontal-job-rotator.htm Tue, 28 May 2019 00:00:00 +0530 To provide rigid and accurate horizontal job rotation arrangement for precise job rotational motion and to get the uniform coating thickness on the entire surface of job, MEC provides a solution for rotational motion. It has one fixed head stock and one tail stock trolley which can be moved along the length as per the requirement of job length. The complete structure is mounted on level adjusting bots and the support brackets can be anchored with floor. The system has special feature of wide range of RPM selection. Spray Booth http://www.metallizing-equipment.co.in/spray-booth.htm http://www.metallizing-equipment.co.in/spray-booth.htm Tue, 28 May 2019 00:00:00 +0530 To carry out thermal spray process on small components for batch or mass level of coating, MEC has a wide variety of spray booths designed to meet customer's requirement. These booths can be opened from front or closed as per job coating operation and process design. Ergonomically designed front portion is very effective for operator to perform coating operation and for suction of over sprayed material & fumes. X-Y Gun Manipulator http://www.metallizing-equipment.co.in/x-y-gun-manipulator.htm http://www.metallizing-equipment.co.in/x-y-gun-manipulator.htm Tue, 28 May 2019 00:00:00 +0530 To provide a controlled linear gun traverse unit for the horizontal or vertical or lateral or any combination of movement for spray gun, MEC designs vide variety of gun manipulators for consistent and precise thermal spray coating . The X/X-Y/X-Y-Z/X-Y-Z-R gun traverse provides accurate and repeatable gun motions (To & Fro) via a Rack & Pinion or Ball screw arrangement. Each axis can be programmed for efficient controlled and repeated motion to the gun. The manipulators can be designed in AC variable drives or with servo controlled drives as per job coating requirement to Improve coating quality, to Retain coating uniformity, to Increases productivity, to Better utilization of material, to have Less rejection in coating (Due to even spray) and to Reduce operator's involvement.   The hoses have proper fittings at both sides to connect the control panel & gun distinctly. Initially hoses will be connected to control console and the hoses blown out at low pressure before the gun is connected. Grit Blasting Room http://www.metallizing-equipment.co.in/grit-blasting-room.htm http://www.metallizing-equipment.co.in/grit-blasting-room.htm Tue, 28 May 2019 00:00:00 +0530 Blast room equipment is used in a wide variety of industries that require surface preparation prior to the application of a protective coating. The surface of the work piece is cleaned by a mixture of abrasive and high pressure compressed air being directed on to the work piece by blast nozzle. The blast room contains the abrasive being shot at the work piece, as well providing lighting and ventilation for the operator's safety.MEC offer a variety of blast room designs and room configuarations which allow to design a blast room facility uniquely tailored to meet the economic production, safety and environmental concerns of each customer.The modular blast room is specially ventilated and illuminated for enclosed abrasive blasting, and is fully sealed, dust tight, all steel structure. The components are prefabricated for simple bolt-together erection, with little or no site welding required. The enclosure stands by it's own structural support without connections to the surrounding facilities. The size of the job depends on :- The size of the job Number of operators Adequate working space around the job Optional Accessories:-Several add-on accessories are available to increase efficiency of Blast Room System. A few are :- Work car or trolley for loading of job Overhead beam or crane More number of blast nozzles to increase production output Automatic movement of blast nozzle or job or both (for small blast room) Vacuum recovery unit for collection of abrasive from intricate parts/potion of the job. Blasting Media Recovery & Separation System :-All abrasive recovery systems include three basic functions :- Delivering the abrasive which rebounds off the workpiece to a central recovery point. Transporting the abrasive from the central point to an abrasive cleaner. Removing dust and other unwanted material from the abrasive before it enters the blast machine to re-use. Mechanical Recovery System :-Consists of bucket elevator, abrasive cleaner & screw conveyor systemPneumatic Recovery System :-Consists of mini hopper, plenum, reclaimer & dust collectorFloor Design :-The floor design determines the capabilities of the room, degree of labour involvement, cost of purchase & installation. Any of the following can be chosen :- Single Screw Partial Reclaim System "H" Shaped Partial Reclaim System "U' Shaped Partial Reclaim System Full Floor Reclaim system Special Purpose Blasting Machine http://www.metallizing-equipment.co.in/special-purpose-blasting-machine.htm http://www.metallizing-equipment.co.in/special-purpose-blasting-machine.htm Tue, 28 May 2019 00:00:00 +0530 Cabinet Type Abrasive Blasting Machine http://www.metallizing-equipment.co.in/cabinet-type-abrasive-blasting-machine.htm http://www.metallizing-equipment.co.in/cabinet-type-abrasive-blasting-machine.htm Tue, 28 May 2019 00:00:00 +0530 MEC offers an environment friendly cabinet type abrasive blasting machine for generating anchor pattern on components that can be handled in a cabinet enclosure and operator maneuver the blasting nozzle from hand holes provided at the front of cabinet. To view the blasting operation, a vision window is provided at front side.3 variants are available in the cabinet type blasting machines, viz., Suction blasting, Pressure Blasting & Wet Blasting.Suction Blasting : Works on Injection Suction principle of blasting. Uses the venturi principle to draw abrasive from a non-pressurized hopper to the blast gun where it is combined with the compressed air stream and propelled against the work surface. Suction blast machines are most easily distinguished by having two hoses (one for air and one for abrasive) running to the blast gun.Pressure Blasting: Works on Direct Pressure principle of blasting. Uses a pressurized vessel or "blast pot" that holds the abrasive media. In a pressure blast machine the air pressure in the vessel and in the "pusher" line is the same. This means that there is no pressure differential between the blast pot and the blast line – this allows the abrasive media to meter into the air stream at the blast pot and then run the length of the blast hose out to the nozzle. Pressure abrasive blast equipment has a single hose running to the blast nozzle.Wet Blasting: Works on Injection Suction principle of blasting. Uses a slurry pump to draw the wet slurry of very fine abrasive and water to the blast gun where it is combined with the compressed air stream and propelled against the work surface. Portable Abrasive Blasting Machine http://www.metallizing-equipment.co.in/portable-abrasive-blasting-machine.htm http://www.metallizing-equipment.co.in/portable-abrasive-blasting-machine.htm Tue, 28 May 2019 00:00:00 +0530 Vacuum Abrasive Blasting Machine http://www.metallizing-equipment.co.in/vacuum-abrasive-blasting-machine.htm http://www.metallizing-equipment.co.in/vacuum-abrasive-blasting-machine.htm Tue, 28 May 2019 00:00:00 +0530  MEC offer portable dust free abrasive blasting equipment with high vacuum power and efficient separation for abrasives & debris. MEC vacuum blasting machines are suitable for different purposes, applications for surface preparation before coating and needs only one man to operate. The blasters are based on pressure vessels in combination with compressed air filters and pressure regulators that ensure sufficient speed of blasting operation in a dust free environment. Abrasive is automatically and instantly recovered for reuse. No flying dust & abrasive to contaminate surrounding. A special valve on pressure vessel allows to work with a blasting pressure as low as 1 bar and as high as 7 bar with the same machine. Vacuum blasting technique can be used on delicate blasting jobs where blasting on low pressures is a must. All MEC vacuum blasting machines comes with a standard special lightweight blast head, blast and vacuum hose assembly, as well as a set of brushes to treat flat surfaces. The very special fibres used in brushes ensure best performance and economy.Our Standard Models MCB-V MCB-X MCB-XV P-14 Powder Flame Spray Gun http://www.metallizing-equipment.co.in/powder-flame-spray-gun.htm http://www.metallizing-equipment.co.in/powder-flame-spray-gun.htm Tue, 28 May 2019 00:00:00 +0530 Wire Flame Spray System http://www.metallizing-equipment.co.in/wire-flame-spray-system.htm http://www.metallizing-equipment.co.in/wire-flame-spray-system.htm Tue, 28 May 2019 00:00:00 +0530 Rod Flame Spray System http://www.metallizing-equipment.co.in/rod-flame-spray-system.htm http://www.metallizing-equipment.co.in/rod-flame-spray-system.htm Tue, 28 May 2019 00:00:00 +0530 Plasma Spray Guns http://www.metallizing-equipment.co.in/plasma-spray-guns.htm http://www.metallizing-equipment.co.in/plasma-spray-guns.htm Tue, 28 May 2019 00:00:00 +0530 ARC Spray System http://www.metallizing-equipment.co.in/arc-spray-system.htm http://www.metallizing-equipment.co.in/arc-spray-system.htm Tue, 28 May 2019 00:00:00 +0530 7-Axis Robotic Shot Peening Machine http://www.metallizing-equipment.co.in/7-axis-robotic-shot-peening-machine.htm http://www.metallizing-equipment.co.in/7-axis-robotic-shot-peening-machine.htm Tue, 28 May 2019 00:00:00 +0530 MEC 7-axis Robotic Shot peening machine is designed to peen bucket root & profile blade for steam turbine. To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength, enhance lubricity by creating small pores, increase life of components and prevent galling, ferreting, cracking & corrosion. Machine is suitable for peening job of maximum size upto 1500mm. Standard: 6-axis fanuc robotic gun manipulation Door mounted 3 turntables. Turntable drive synchronized as 7th axis of robot. 3 Jobs can be peened simultaneously Very high production machine Quick clamping/de-clamping pneumatic fixtures Vibratory sieve classifier unit for size classification Spiral type separator for shape classification. Quick change & accurately positioned 4 peening nozzles Colored touch screen HMI & Siemens PLC panel Mechanical grit recovery system Easy part fixture change over Closed loop air pressure regulator Shot flow control magna valve – 4 nos Dual pressure chamber for continuous peening Optional: Automatic shot peening media adder Rotary lance drive 2nd door with turntable as 8th axis. Custom part holding fixtures 8-Axis Robotic Shot Peening Machine http://www.metallizing-equipment.co.in/8-axis-robotic-shot-peening-machine.htm http://www.metallizing-equipment.co.in/8-axis-robotic-shot-peening-machine.htm Tue, 28 May 2019 00:00:00 +0530 MEC's 8-axis Robotic Shot/SCCW peening machine is designed to peen bucket root for gas turbine. To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength, enhance lubricity by creating small pores, increase life of components and prevent galling, ferreting, cracking & corrosion. Machine is suitable for peening job of maximum size 1000mm [L] & 500mm [W].   Standard: 6-axis ABB robotic gun manipulation Servo indexing table with 2 turntable positioning.. 2 Turntables synchronized as 7th& 8th axis of robot One job peening inside the cabinet while other at loading Large work envelope in cabinet Very high production machine Vibratory sieve classifier unit for size classification Quick change & accurate positioned 2 peening nozzles Independent control of blasting guns Colored touch screen HMI & Siemens PLC panel Pneumatic grit recovery system Mechanical grit recovery system Efficient reclaimer with screening Easy part fixture change over Closed loop air pressure regulator Shot flow control magna valve – 4 nos High volume pressure chamber for long duration peening   Optional: Automatic shot peening media adder Rotary lance drive Custom part holding fixtures Spiral type shot separator for shape classification Other media like, nickel granules, SCCW, etc can be used. Automatic Glass Bead Peening Machine http://www.metallizing-equipment.co.in/automatic-glass-bead-peening-machine.htm http://www.metallizing-equipment.co.in/automatic-glass-bead-peening-machine.htm Tue, 28 May 2019 00:00:00 +0530 MEC automatic glass bead peening machine is designed to peen API threads of drilling components as per MIL-S-13165 standard. To provide two axes shot peening operation for the generation of controlled compressive stress and to improve the galling resistance of the internal & external threads roots on the pipes at both ends. Machine is suitable for peening job of maximum size 12 mtrs [L] &12" Dia.   Standard: Pneumatic operated front door for easy loading Motorized roller arrangement for job rotating 2 Controlled speed gun manipulation for OD & ID peening Quick change OD & ID peening pressure nozzles Large work envelope in cabinet High production machine Offline vibratory sieve classifier unit for size classification Offline spiral type separator for shape classification Gravity feed grit recovery system Easy part pixture change over Work car movement for extended length of job High volume pressure chamber for long duration peening Optional: Automatic shot peening media adder Rotary lance drive. Shot flow control magna valve Custom part holding fixtures CNC Bead Peening Machine http://www.metallizing-equipment.co.in/cnc-bead-peening-machine.htm http://www.metallizing-equipment.co.in/cnc-bead-peening-machine.htm Tue, 28 May 2019 00:00:00 +0530 MEC CNC bead peening machine is designed for effective peening on aero engine component (Blade Airfoils). To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength by creating small pores, increase life of components and prevent galling, ferreting, cracking & corrosion.The system has capacity to peen upto 48" length of blade.   Standard: 2-axis servo controlled reciprocation Variable speed turntable rotation Work car with manual winch for ease of job loading approach High volume pressure tank for long duration peening Quick change & accurate positioned 6 peening nozzles Colored touch screen HMI &Siemens PLC panel Efficient reclaimer with screening Easy part fixture change over Optional: Automatic shot peening media adder Closed loop air pressure control Magnetic separator Rotary lance drive Spiral type shot separator Vibratory sieve classifier unit Motorized work car movement CNC Ceramic Peening Machine http://www.metallizing-equipment.co.in/cnc-ceramic-peening-machine.htm http://www.metallizing-equipment.co.in/cnc-ceramic-peening-machine.htm Tue, 28 May 2019 00:00:00 +0530 MEC 2-axis CNC ceramic peening machine is designed to peen simultaneously 3 – 5 bucket profile blade for gas turbine. To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength, enhance lubricity by creating small pores, increase life of components and prevent galling, ferreting, cracking & corrosion. machine is suitable for peening job of maximum size 1000mm [L] x 500mm [w].   Standard: Large work envelope in cabinet Programmable 2-axis servo controlled gun mover Workcar mounted 5 turntables. Workcar extended outside of cabinet for easy loading Turntable speed variable as per peening intensity 5 Jobs can be peened simultaneously Very high production machine Vibratory sieve classifier unit for size classification Quick change & accurate positioned 15 suction blast guns Independent control of blasting guns Colored touch screen HMI & Siemens PLC panel Pneumatic grit recovery system Mechanical grit recovery system Efficient reclaimer with screening Easy part fixture change over Closed loop air pressure regulator   Optional: Automatic shot peening media adder 2nd boor with turntable as 8th axis. Custom part holding fixtures Spiral type shot separator for shape classification Masking Tapes http://www.metallizing-equipment.co.in/masking-tapes.htm http://www.metallizing-equipment.co.in/masking-tapes.htm Tue, 28 May 2019 00:00:00 +0530 MEC has a complete range of high performance masking tapes specifically designed to meet the needs of the Thermal Spray Industry.   These tapes provide superior mechanical and thermal protection. Excellent abrasion resistance makes these tapes ideal for Grit Blasting and Plasma, HVOF applications.   These tapes are available in width from 1/8" to 48", standard roll length is 36 yards. Silicon Coated Fiberglass Taspes Fiberglass Cloth Tapes Fiberglass Cloth Tapes, Double Coated Aluminium Foil Tapes Spray Gun Spare Parts http://www.metallizing-equipment.co.in/spray-gun-spare-parts.htm http://www.metallizing-equipment.co.in/spray-gun-spare-parts.htm Tue, 28 May 2019 00:00:00 +0530 MEC manufacture & supply spare parts for most of the populer thermal spray guns available in market.   A few typicals are-Sulzer Metco 11E 12E 14E 16E 5P 6P 5K Wokastar Diamondjet F1 Plasma F4 Plasma 3MB Plasma 9MB Plasma Tafa/Praxair 8830 8835 JP-5000 SG-100 FST Make Guns - Jetkote Gun Thermal Spray Powder http://www.metallizing-equipment.co.in/thermal-spray-powder.htm http://www.metallizing-equipment.co.in/thermal-spray-powder.htm Tue, 28 May 2019 00:00:00 +0530 Thermal Spray Wires http://www.metallizing-equipment.co.in/thermal-spray-wires.htm http://www.metallizing-equipment.co.in/thermal-spray-wires.htm Tue, 28 May 2019 00:00:00 +0530